Analysis of Manufacturing Techniques for Optimisation of Sale of Tower Bolts

Authors

  • Apoorva Singh M.Tech. Scholar, Department of Mechanical Engineering, Sri Satya Sai College of Engineering, Bhopal, M.P., India
  • Uzma Qureshi Professor, Department of Mechanical Engineering, Sri Satya Sai College of Engineering, Bhopal, M.P., India

DOI:

https://doi.org/10.24113/ijoscience.v3i12.10

Keywords:

Manufacturing Technology, Productivity, Tower Bolt, Rolling Mills

Abstract

 Every household and office requires tower bolts for windows and doors, and such types of items are made of aluminum, steel, stainless steel, brass etc. The consumption of tower bolts is increasing due to construction of new houses and other buildings. The present work aims at increasing the productivity of Tower Bolt by changing its manufacturing technique and thereby reducing the cost of production as well. As mentioned earlier, the material deformation process is non-linear, in the present work manufacturing  technology of tower bolt using metal forming method and die and punch is mathematically compared. The manufacturing of tower bolt using a punch and die is a feasible process. Currently the tower bolt is manufactured by using roll metal forming process which produces long lengths that are subsequently drilled and cut to desired size. As a result of proposed methodology, running time has significantly decreased. This reduction is due to increased hourly  productivity, which further led to improvement in daily and yearly productivity of Tower Bolt. This has led to increase in the profit for the organization. It has also helped in increasing sales value for  the organization. The conventional method for production of Tower Bolt i.e. Roll Metal Forming Process, takes considerable amount of time, but using Punch and Die method the time of production will be decreased considerably. This will also increase profit.

Downloads

Download data is not yet available.

Metrics

Metrics Loading ...

References

U. Hanoglu & B. Šarler " Multi-pass hot-rolling simulation using a meshless method" available at Science Direct, Computers and Structures, Issue 194, Year 2018, Pages 1–14.

Maia at el. “Numerical optimization strategies for spring back compensation in sheet metal forming” University of Aveiro & Coimbra, Portugal, Computational Methods and Production Engineering year 2017, Pages 51–82.

K. Davey, R. Darvizeh & A. Al-Tamimi " Scaled metal forming experiments: a transport equation approach" International Journal of Solids and Structures, Accepted Manuscript, International Journal of Solids and Structures (2017), doi: 10.1016/j.ijsolstr.2017.07.006.

Takashi Osamura at el." Prediction of effects of punch shapes on tableting failure by using a multi-functional single-punch tablet press" asian journal of pharmaceutical science, Issue 12, Year 2017, Page 412–417.

Parthiban Anbalagan at el. " Tablet compression tooling – Impact of punch face edge modification" International Journal of Pharmaceutics, Accepted Manuscript 4-4-2017, DOI: http://dx.doi.org/10.1016/j.ijpharm.2017.04.005.

G.Y. Deng at el. " EVolution of microstructure, temperature and stress in a high speed steel work roll during hot rolling: Experiment and modeling" Journal of Materials Processing Technology, Issue 240, Year 2017, Page 200–208.

Shailendra Dwivedi at el " Investigation of Damage in Small Deformation in Hot Rolling Process Using FEM" Materials Today: Proceedings Available science direct, Issue 4 Year 2017, Page 2360–2372.

Quan-Ke Pan at el. " A mathematic model and two-stage heuristic for hot rolling scheduling in compact strip production" Applied Mathematical Modelling, Accepted Manuscript, 28 March 2017, doi: 10.1016/j.apm.2017.03.067.

Johan Pilthammar, Mats Sigvant & Sharon Kao-Walter " Introduction of Elastic Die Deformations in Sheet Metal Forming Simulations" International Journal of Solids and Structures, Accepted Manuscript, 6 May 2017, doi: 10.1016/j.ijsolstr.2017.05.009.

C. Bataille at el. " Rolls wear characterization in hot rolling process" Tribiology International, Accepted Manuscript, 13 March 2016, http://dx.doi.org/10.1016/j.triboint.2016.03.012.

L. Belhassen at el. " Numerical prediction of springback and ductile damage in rubber-pad forming process of aluminum sheet metal" International Journal of Mechanical Sciences" available at Science Direct, Issue 117, Year 2016, Page 218–226.

Bernd Arno Behrens at el. “Energy-Efficient Drive Concepts in Metal-Forming Production” 26th CIRP Design Conference, Procedia CIRP Issue 50, Year 2016, Pages 707 – 712.

J.M. Allwood at el. “Closed-loop control of product properties in metal forming” CIRP Annals - Manufacturing Technology, available at Science Direct, Issue 65, Year 2016, Pages 573–596.

Matruprasad Rout at el. “Finite element simulation of a cross rolling process” Journal of Manufacturing Processes, available at Science Direct, Issue 24, Year 2016, Pages 283–292.

Yukio Takashima & Naoki Nakata “T-bar rolling process with universal and edger mills” Journal of Materials Processing Technology, available at Science Direct, Issue 229, Year 2016, Pages 149–159.

Downloads

Published

12/31/2017

How to Cite

Singh, A., & Qureshi, U. (2017). Analysis of Manufacturing Techniques for Optimisation of Sale of Tower Bolts. SMART MOVES JOURNAL IJOSCIENCE, 3(12), 8–18. https://doi.org/10.24113/ijoscience.v3i12.10